Precision Fabrication

What This Means for You

Unlimited Capabilities

In-house manufacturing means we can provide more custom options and solutions than you could ever need. Structures Unlimited is a certified aluminum fabricator that combines rugged translucent Kalwall® FRP panels, with our custom lightweight structural aluminum framing systems. Together, this creates a monumental daylighting solution that is best in industry for both energy efficiency, solar heat gain control, and perfect, glare-free balanced daylight. Our low maintenance aluminum systems can reach clear spans of over 100 feet and are ideal for rugged and corrosive environments, unlike steel.

Manufacturing of our pre-fabricated structures starts with our inventory of extensive raw material for quick turnaround. Our top-notch manufacturing resources and experience includes:

  • A 5-axis Emmegi CNC that ensures high-precision fabrication, with aircraft machining grade tolerances held within .001/meter.
  • A water jet machine for in-house cutting to ensure quality control and allow fabrication of exotic gusset designs, such as “T” gussets, “Y” gussets, offset skylights, compression rings and more.
  • Skilled welders who meet AWS 1.2 Welding Structural Aluminum compliance and certified AWS CWI QC1 in-house inspector.
  • Our very own architectural corrosion-resistant finish line that is compliant with AAMA 2604 and is field repairable.
  • Third-party verification for quality assurance program in compliance with ISO/IEC 17020 and Guide 53.
  • Archived fabrication quality reports for all projects.
  • A talented, engaged and seasoned workforce that is committed to delivering the best product and service.

We pride ourselves on running a clean and organized fabrication facility, successfully employing lean manufacturing methods. We maintain green facilities that promote recycling organization-wide. And we practice what we preach, with manufacturing facilities built from our own products and flooded in natural daylight that helps maintain our employees’ health and wellness.

Understanding our products is just the beginning of understanding our manufacturing capabilities.

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